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Using plywood for sliding doors.
To install your plywood hurricane shutter on a home built with frame construction measure and locate the framing studs.
Use a utility knife to cut squares out of a half sheet of foam insulation to fit inside the spaces between ribs.
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My recommendation is to plan another project in addition to your barn door that can use about of a sheet of plywood as you ll have that left over.
A shed door for stability is built out of a box shape using 1 inch by 4 inch wood beams or 2 inch by 4 inch wood beams and a 1 4 inch sheet of plywood.
And this is the raw material a 4 x 8 sheet of 1 2 plywood.
Hollow core doors are well suited to houses where there is little chance of punching a hole through with a piece of lumber.
I tried to design this project to only use one sheet of plywood but to achieve the double x look it required additional plywood.
Cut plywood to the size of the door frame.
Worst case scenario it would be totally unneeded structurally but would still dress up the otherwise drab slab of a door.
A more durable and heavier door uses the 2 inch beams.
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Cut a sheet of 3 4 plywood to the size of your door opening plus the trim.
Spray each square with a small amount of expanding foam to secure the square inside the frame.
You want to cover the trim entirely when the barn door is closed.
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This cuts down on noise passing through your door.
This both looks better and provides more of a sound barrier between rooms.
Flip the door so that the newly attached plywood side faces down.
Adding a frame of pt 2x4 on the outside in a barn door type pattern frame around the outside one or more diagonals inside the frame would go a long way toward keeping the plywood flat while adding some visual appeal.
I figured i could get a 2 4 door from this sheet with some to spare.
After locating the framing studs and measuring carefully drive the 8 or 10 phillips head wood screws 2 to 2 1 2 long through the plywood and into the center of the studs above below and at the sides of each window approximately 7 8 outside the window frame.
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You can use a table saw or circular saw to cut the plywood to size.